PTL INTELLIGENT STORAGE LIGHT PICKING SYSTEM
The PTL (Pick-to-Light) System is an intelligent solution designed to optimize picking and storage processes in warehouses through light-guided operations. By using visual indicators, the system enables operators to quickly and accurately locate items, significantly reducing picking errors and improving overall efficiency. Integrated with a Warehouse Management System (WMS), it ensures real-time data synchronization for both inbound and outbound processes.
With fast implementation and an easy-to-learn interface, the PTL System is suitable for various industries such as garment, manufacturing, and distribution. It enhances productivity by minimizing search time, streamlining workflows, and increasing operational accuracy. As a result, businesses can achieve more efficient, organized, and scalable logistics operations.
Only 24 Seconds Needed for Receiving
Traditional Process – Takes 60 Seconds
List inventory items one by one
Record storage locations manually
Search for shelf locations
Update material records
Store new arrivals
Optimized Process – Only 24 Seconds (60% Faster)
Reserve inbound storage in the system
Locate shelves using light guidance
Identify exact storage positions via light indicators
Follow light prompts for placement and confirm with one click; inventory data is updated instantly
Only 18 Seconds Needed for Delivery
Traditional Process – Takes 18 Seconds
Print picking list
Search for storage locations
Verify items manually
Update material records
Check and dispatch
Optimized Process – Only 18 Seconds (70% Faster Workflow)
System activates light guidance for outbound picking; printer works simultaneously
Locate shelves via light indicators
Identify item positions quickly using light guidance
Follow prompts, confirm with one click, and automatically update inventory data
Comparison Between Traditional Warehouse Operations and Light-Guided Systems
Traditional Warehouse Operations
❌ High error rate
❌ Long search times; items are often difficult to locate, leading to material waste
❌ Inaccurate inventory and time-consuming stock counting
❌ Difficult for new employees to adapt; requires long training time
❌ No real-time replenishment alerts
❌ Manual form checking, prone to errors
Light-Guided System (PTL)
✅ Easy to use
✅ Improves efficiency by up to 70% through light-guided picking
✅ High accuracy with an error rate of less than 0.03%
✅ Real-time inventory updates; picking automatically triggers stock verification
✅ Automatic order sorting for faster distribution
✅ Paperless operations, reducing costs
✅ Standardized and digitalized warehouse management
Application Scenarios
- Footwear, apparel, bags, and cases
- Sewing equipment industry
- E-commerce and distribution centers
Typical Use Cases
Parts warehouse
Pharmaceutical logistics
Cutting piece storage (garment production)
Automotive and mobile phone spare parts
Raw and auxiliary material warehouse
E-commerce picking and distribution