Bullmer AI01

AI Intelligent Fabric Inspection Machine

 


Functions
: Defect detection, loose cloth, automatic cutting, marking, spreading, weighing, cloth rolling, automatic edge alignment, dust removal, etc.

Defects that can be detected:
Holes, thick places, missing needles, broken yarns, hundred feet, yarn knots, seam ends, oil stains, color spots, color spots, desizing, smearing, etc.

Adopt an international advanced line scan camera to ensure detection accuracy and anti-interference

3 core factors that make this AI-driven fabric defect identification machine a significant technology:

  • Continuous self-evolution in fabric inspection with patented AI-based Deep Model Self-Learning technology. In the complex fabric environment, the machine can learn more and more intelligent, automatically.
  • According to the operation of trillions of level characteristics, a millisecond response can be achieved using this technology. It integrates a variety of image processing technologies and the world’s most advanced line scan uses an industrial camera to ensure the stability and anti-interference of imaging and detection.
  • It is the first ecosystem for the textile industry that includes fabric defects, types, and industry information using big data platforms.
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Brands:Bullmer

‘Datafication’ of Fabric Management

Defect maps can be directly formed using the machine, and the data can be directly connected to customer company management systems such as ERP, MES, etc. to facilitate judgment, management and problem handling.

Fabric Management Standardisation

The machine reduces the high defective rate of enterprises which generally arises due to fabric problems and the reduction rate is around 75 percent. This is achieved due to the standardization of the defect identification parameters.

Fabric Inspection Automation

The machine supports 24 hours of uninterrupted work and one fabric inspection machine can save four fabric inspection workers. One person can operate multiple machines, and the single-day fabric inspection can cross 18,000 meters in 10 hours of working.

The speed of the equipment is 30 meters per minute and the ongoing R&D of the company will see it reach 50 minutes/minute in the coming months.

Simplified Service and Maintenance

The equipment can be diagnosed and maintained remotely, and the core components such as the visual light source and the line scan camera can last up to 10 years. What’s noteworthy is the simplified training process and even an amateur worker can learn to operate the machine in just under 3 hours.

Intelligent Fabric Inspection

 Through Al deep learning calculation, and periodic improvement of the database, the fabric defect-recognition rate can reach 90 percent, and the highest recognition accuracy can reach 0.01 mm.

Flexible Fabric Inspection

Users can independently set the types of defects to be inspected according to the needs of the fabric.

Specification

Applicable Fabric Types Knitted, Woven
Power 14.5 KW
Inspection Accuracy ≥ 0.2 mm
Maximum Speed ≤ 1m/s
Package Diameter ≤ 500 mm
Defect Inspection Rate 90%
Inspection Width ≤ 2200 mm (knitted); ≤ 1800mm (woven)
Edge Precision ± 4 mm
Air Pressure 0.4-0.7 MPa
Automatic Length Counting Deviation ≤ 0.4 mm